Forged Carbon Steel Tube Sheet Specific Material

Forged carbon steel tube sheets are typically made from carbon steel materials such as ASTM A105 tube sheets or ASTM A350 LF2 tube sheets. Carbon steel is chosen for its high strength and excellent machinability, making it suitable for high-temperature and high-pressure environments.

Forged Carbon Steel Tube Sheet Production Standards

The production of forged carbon steel tube sheets typically complies with relevant standards such as ASME (American Society of Mechanical Engineers) or international standards. These standards ensure product quality and performance, including material strength, dimensional accuracy, and weldability.

Forged Carbon Steel Tube Sheet Dimensions

The dimensions of forged carbon steel tube sheets depend on specific design and application requirements. Typically, the diameter and layout of tube holes, plate thickness, and overall dimensions vary based on the specifications and functions of the equipment.

Forged carbon steel tube sheets are commonly used in the following applications

1.Heat Exchangers: A heat exchanger is an equipment that utilizes the heat transfer of fluid inside the pipe for energy conversion. Carbon steel tube sheets are often used as materials for pipes and heat exchanger bundles in heat exchangers, with high corrosion resistance and pressure bearing capacity.

2.Boilers: Carbon steel tube sheet is also one of the most important materials in the manufacturing of boilers, and is generally used for the tubes and some structural components of boilers. Due to its excellent mechanical properties, strength, and high corrosion resistance, carbon steel tubesheets can ensure the safe operation of boilers.

3.Chemical Industry: In petrochemical equipment, carbon steel tube plates are often used as materials for catalyst tubes, distillation towers, reactors, and other devices. Due to its excellent corrosion resistance and reliable pressure bearing capacity, carbon steel tube plates ensure the safety of petrochemical equipment.

Forged Carbon Steel Tube Sheet Advantages

1. High Strength: Carbon steel offers excellent strength, enabling it to withstand high-temperature and high-pressure conditions.

2. Excellent Machinability: Carbon steel is easy to forge, cut, and weld, making it suitable for various complex-shaped tube sheets.

3. High-Temperature Resistance: Carbon steel tube sheets are well-suited for high-temperature environments, making them ideal for use in boilers and heat exchangers.

4. Corrosion Resistance: While susceptible to corrosion, carbon steel tube sheets can still be used in corrosive environments with proper coatings and protection.

Forged Carbon Steel Tube Sheet Processing Steps

1. Raw Material Preparation: Select suitable-quality carbon steel billets.

2. Forging: Heat the billets to the appropriate temperature and shape them through forging processes, using hammering or pressure to achieve the desired shape.

3. Machining and Hole Drilling: Cut and drill tube holes, ensuring accurate dimensions and hole positions.

4. Inspection and Quality Control: Conduct non-destructive and destructive testing to ensure that the tube sheet meets specifications and standards.

5.  Surface Treatment: Surface treatments, such as corrosion-resistant coatings, may be applied to enhance corrosion resistance.

Wuxi changrun has equipped facilities for manufacturing. Now it has five forging machines, one of which is forging machine whose capacity reaches 3600-ton, one is numerical control ring roll whose capacity reaches 6300 mm (Diameter), one is 1.5 ton hammers and the other two are 1-ton air hammers. There are 7 gas generators used for forge heating, 16 industrial resistance furnaces for heat treatment and more than 80 metal processing equipment among which there is a numeric control Standing Lathe whose processing diameter can reach 5meters. The company has an annual production capacity of 50,000 tons of middle and high-pressure flanges and various steel forgings for boilers and pressure vessels. The maximum pressure of manufactured flanges can reach 2500Lb, the maximum diameter can reach about 6 meters and the maximum weight of unit forging can reach 30 tons.

Conclusion

Forged carbon steel tube sheets play a crucial role in heat exchange and heating equipment, offering strength and high-temperature resistance. Their manufacturing requires precise craftsmanship and quality assurance to ensure equipment safety and reliability.

Wuxi Changrun has provided high-quality tube sheets, nozzles, flanges, and customized forgings for heat exchangers, boilers, pressure vessels, etc. to many well-known petrochemical enterprises at home and abroad. Our customers include PetroChina, Sinopec, Chevron, Bayer, Shell, BASF, etc. Send your drawings to sales@wuxichangrun.com We will provide you with the best quotation and the highest quality products.

What is double tube sheet?

A double tube sheet is a design feature commonly used in shell-and-tube heat exchangers and other similar equipment. In a shell-and-tube heat exchanger, there are two main components: the shell, which is a large outer vessel, and the tubes, which are smaller tubes that run through the shell. The double tube sheet design involves having two separate tube sheets within the shell.

Double tube sheet heat exchangers are generally used in the following two situations:

One is to absolutely prevent the mixing of media between the shell and tube sides. For example, for heat exchangers with water passing through the shell side or chlorine gas or chloride passing through the tube side, if the water in the shell side comes into contact with chlorine gas or chloride in the tube side, it will produce highly corrosive hydrochloric acid or hypochlorous acid, which will cause serious corrosion to the material in the tube side. Adopting a double tube sheet structure can effectively prevent the mixing of two materials, thereby preventing the occurrence of the above-mentioned accidents;

Another scenario is when there is a large pressure difference between the medium on the tube and shell side. In this case, a medium is usually added to the cavity between the inner and outer tube sheets to reduce the pressure difference between the medium on the tube and shell side. This series of heat exchangers adopts a double tube plate structure design, which connects the tube side and shell side with their respective tube sheets, breaking the traditional practice of using the same connecting tube plate for both the tube side and shell side of a row tube heat exchanger. This minimizes the risk of cross contamination, facilitates timely detection of leakage hazards, and ensures safe production for users.

How double tube sheet works?

1. Inner Tube Sheet: The first tube sheet is located inside the shell and is usually closer to one end. The tubes are attached to this inner tube sheet, and they pass through it to the other end of the shell.

2. Baffle Space: Between the inner tube sheet and the other end of the shell, there is a space that contains baffles. Baffles are plates or other structures designed to direct the flow of the fluid inside the shell and promote efficient heat transfer.

3. Outer Tube Sheet: The second tube sheet is located at the other end of the shell. The tubes are also attached to this outer tube sheet.

Whats the double tube sheet design advantages?

1. Prevents Cross-Contamination: Because there are two tube sheets, there is a space (the baffle space) between them. This helps to prevent cross-contamination between the two fluids flowing through the tubes, especially when they have different properties.

2. Enhanced Safety: In applications where one fluid is hazardous or toxic, the double tube sheet design provides an extra layer of safety by reducing the risk of leaks.

3. Reduced Risk of Thermal Expansion Issues: The double tube sheet design helps accommodate thermal expansion differences between the tubes and the shell. This is important to avoid problems that may arise from temperature-induced expansion and contraction.

4. Easier Inspection: The space between the tube sheets allows for easier inspection of the tubes and facilitates maintenance activities.

In summary, a double tube sheet design is a configuration used to enhance the safety, efficiency, and ease of maintenance in certain types of heat exchangers, particularly those dealing with potentially hazardous fluids.

Wuxi Changrun has provided high-quality tube sheets, nozzles, flanges, and customized forgings for heat exchangers, boilers, pressure vessels, etc. to many well-known petrochemical enterprises at home and abroad. Our customers include PetroChina, Sinopec, Chevron, Bayer, Shell, BASF, etc. Send your drawings to sales@wuxichangrun.com We will provide you with the best quotation and the highest quality products.

Tube sheets are commonly used industrial components, widely employed in industries such as chemical, petroleum, pharmaceuticals, and food processing. Tube sheet size standards refer to the standardized size specifications used in the design and manufacturing process to ensure interchangeability and universality of various pipeline equipment. This article provides a detailed introduction to tube sheet size standards.

Tube Sheet Overview

1. Tube Sheet Definition

A tube sheet is a device that connects multiple pipelines or equipment and consists of two flat surfaces, typically with numerous holes on the top surface, with each hole connecting to one or more holes on the bottom surface.

2. Tube Sheet Classification

Depending on different application scenarios and functional requirements, tube sheets can be categorized into the following types:

(1) Distributors: Divert one inlet into two or more outlets.

(2) Collectors: Collect two or more inlets into one outlet.

(3) Heat Exchangers: Achieve heat exchange through the transfer of heat between internal fluids.

(4) Reactors: Complete chemical synthesis or other chemical processes through internal reactions.

Tube Sheet Size Standards

1. Tube Sheet Hole Diameter: In the design and manufacturing process, international standards like ISO/TR 10400 or ASME B16.5 are typically used as standard specifications for tube sheet hole diameters. Both of these standards specify a range of hole sizes, ranging from 1/2 inch to 48 inches.

2. Tube Sheet Thickness: Tube sheet thickness refers to the distance between the top and bottom surfaces of the tube sheet. In the design and manufacturing process, standards such as ASME B16.5 or GB/T 9119 are typically used as standard specifications for tube sheet thickness. These standards specify a range of thicknesses, ranging from 3 millimeters to 100 millimeters.

3. Tube Sheet Hole Spacing: Tube sheet hole spacing refers to the distance between adjacent holes. In the design and manufacturing process, standards like ASME B16.5 or GB/T 9119 are usually used as standard specifications for tube sheet hole spacing. These standards specify a range of hole spacing sizes, ranging from 15 millimeters to 600 millimeters.

4. Tube Sheet Material: Tube sheet material refers to the type and variety of materials used in manufacturing the tube sheet. In the design and manufacturing process, standards such as ASME B16.5, GB/T 9119, or JIS B2220 are typically used as standard specifications for tube sheet materials. These standards classify and specify various material types and varieties.

Frequently Asked Questions

1. What is the purpose of tube sheet size standards?

The purpose of tube sheet size standards is to ensure the interchangeability and universality of various pipeline equipment, allowing pipeline equipment produced by different manufacturers to be compatible and work together.

2. What is the relationship between tube sheet hole diameter, thickness, and hole spacing?

There is no direct relationship between tube sheet hole diameter, thickness, and hole spacing. Different tube sheet size standards specify different ranges of hole diameter, thickness, and hole spacing sizes, and users can choose the appropriate specifications according to their needs.

3. What are the common types of tube sheet materials?

Common tube sheet materials include carbon steel, stainless steel, alloy steel, copper, aluminum, and more. Users can select the appropriate material type and variety based on their specific requirements.

Conclusion

Tube sheet size standards are crucial for ensuring the interchangeability and universality of various pipeline equipment and should be strictly followed during the design and manufacturing process. 

Wuxi Changrun has provided high-quality tube sheets, nozzles, flanges, and customized forgings for heat exchangers, boilers, pressure vessels, etc. to many well-known petrochemical enterprises at home and abroad. Our customers include PetroChina, Sinopec, Chevron, Bayer, Shell, BASF, etc. Send your drawings to sales@wuxichangrun.com We will provide you with the best quotation and the highest quality products.

1. What are Coil Nails?

Coil nails are a type of fastener used in construction and carpentry. They are a type of collated nail that is held together in a coil. This coil allows for efficient feeding into nail guns or pneumatic nailers, making them popular for high-volume and rapid nailing applications. This makes them a popular choice for professionals who need to work quickly and efficiently.

2. Advantages of Coil Nails

The continuous feed of nails from the coil eliminates the need to reload individual nails manually, making coil nail guns faster and more efficient for high-volume projects.

Coil nails come in various lengths, gauges, and materials to suit different needs, and they are commonly used for tasks like framing, decking, siding, and roofing.

Because they are made from high-quality materials, such as stainless steel or galvanized steel, they are less likely to corrode or rust over time.

The shape and design of coil nails, such as ring shanks, smooth shanks and screw shanks provide enhanced holding power, ensuring that materials are securely fastened together.

3. Coil Nails Applications

Coil nails are widely used in a variety of construction and woodworking applications. Ideal for pallets, crates, packaging, framing, sheathing, decking, siding, and roofing. Their versatility and strength make them suitable for both indoor and outdoor projects, and they are particularly popular in the construction of wooden structures such as houses, sheds, and commercial buildings.

Coil nails are popular because they're efficient, durable, and strong. When choosing nails for a project, consider the size and weight of the material, where it's going, and the cost. By considering these factors, you can ensure a successful and efficient project.

SUNWELL is a professional fastener manufacturer. If you are interested in our products, you are welcome to contact us at any time. And we welcome customers from all over the world to visit our factory in China, Mexico and Thailand.

The Galvanized Roofing Tin Caps is a mechanical seal between two objects, usually used to reduce the pressure between two objects, corrosion and natural thermal expansion and contraction of the pipeline leakage. Since there are no possible defects on the machined surface, irregularities can be filled with tin caps.

The Galvanized Roofing Tin Caps is a special metal material, mainly composed of aluminum and zinc, with strong corrosion resistance and mechanical strength, so it is widely used in the field of construction in exterior wall decoration, roofing and interior decoration.

The use of Tin Roofing Caps in conjunction with roofing nails provides an additional layer of protection and stability. The Tin Roofing Caps extend the nail's surface area, enabling it to hold shingles and underlayment in place. Roofing Tin Caps are made from galvanized material, offering excellent holding power and stability when used in conjunction with roofing nails. The efficient, round design of the tin roofing caps is Miami Dade approved.

Our Galvanized Roofing Tin Caps are made of high quality aluminized zinc sheets. 

Surface Treatment : Electrical Galvanized

The size is complete and can be customized.

If you are interested in our products, welcome to contact us: frank@hfsunwell.com, and we will serve you wholeheartedly. 

28 Degree Collated Framing Nails are commonly used in pneumatic nail guns for framing applications. These nails are typically made of steel wire and hold them together in a collated manner. The 28-degree angle refers to the angle between the nail shaft and the nail head, which allows for better access to tight corners and angles when framing.

SUNWELL strip nails are designed and manufactured in four different forms and are generally identified by what holds the nails together plastic, paper, wire, or adhesive. Adhesive collation is used on finish nails and brads for trim and fine woodwork.  The plastic, wire, and paper collated nails are used for general framing and crating applications.

Our 28 Degree Wire Strip Framing Nails are made of high-quality wire.

Nail Shank Available: Smooth, Ring, Screw

Finishing Available: Bright Finish, Hot Dip Galvanized (HDG), Electro Galvanized (EG), Stainless Steel (SS).

Coating Available: Yellow, Red, Blue, Sliver

Nail Head Available: Clipped Head, Offset Round Head.

The size is complete and can be customized.

If you are interested in our products, welcome to contact us, and we will serve you wholeheartedly.

This blog provides a detailed guide for safely and effectively using a roofing coil nailer. It starts with essential safety tips, emphasizing the importance of wearing appropriate personal protective equipment, such as safety glasses and ear protection.

1.  Before operation

(1) Wear safety glasses or goggles

(2) Do not connect the air supply

(3) Inspect screw tightness

(4) Check operation of the contact arm & trigger if moving smoothly

(5) Connect the air supply

(6) Check the air-leakage.(the tool must not have the air-leakage.)

(7) Hold the tool with finger-off the trigger, then push the contact arm against the work-pieces.(the tool must not operate.)

(8) Hold the tool with contact arm free from work-piece and pull the trigger.(the tool must not operate.)

2.  Operation

Keep hands and body away from the discharge outlet when driving the fasteners because of dangerous of hitting the hands or body by mistake.

Nail loading

(1) Disconnect the air hose.

(2) Press LATCH to open DOOR, then open MAGAZINE COVER.

(3) Adjust the height of NAIL SUPPORT according to nails length.

(4) Fix the first nail in the groove on FEED PAWL.

(5) Close MAGAZINE COVER, close DOOR.

(6) Connect the air hose.

Test operation

(1) Adjust the air pressure at 70psi. (5 bar) and connect the air supply.

(2) Without touching the trigger, depress the contact arm against the work-piece. Pull the trigger.(the tool must fire the fastener.)

(3) With the tool off the work-piece, pull the trigger. Then depress the contact arm against the work-piece.(the tool must fire the fastener.)

(4) Adjust the air pressure as much as the lowest possible according to the diameters and length of fastener and the hardness of work-piece.

Installing electric underfloor heating is a process that involves several steps and precautions to ensure the efficiency and safety of the system. Here are some key precautions for installing electric underfloor heating:

Preliminary preparation: Before installing electric underfloor heating, a needs assessment is necessary to clarify the area of ​​the house, the rooms used, and the desired underfloor heating effect in order to select the appropriate electric underfloor heating system. At the same time, choosing the right materials and equipment is also essential to ensure the stability and efficiency of the system. 1

Floor preparation: Make sure the floor is flat, dry, and free of debris. If the floor is uneven, leveling is required. The flatness of the floor is the basis for ensuring uniform heat dissipation of the electric underfloor heating system.

Installation of insulation layer and reflective mat: The insulation layer is used to prevent heat from going downward and improve heating efficiency. The reflective mat is used to reflect heat and further improve the heating efficiency. The installation of these two layers of materials must be uniform and tight to avoid gaps.

‌Install the electric heating cable or electric heating mat: According to the design plan, lay the electric heating cable or electric heating mat on the floor. The cables should be evenly distributed to avoid overlapping or crossing. The electric heating mat should be installed according to the requirements of the instructions, and the joints should be insulated.

‌Install the thermostat‌: The thermostat is an important part of the electric floor heating system, which is used to adjust and control the indoor temperature. The thermostat should be installed in places where the air temperature is uniform, and should not be installed in places where the temperature changes greatly, such as corners, doors and windows. ‌2

‌Lay a waterproof layer‌: Lay a waterproof layer on the electric heating cable or electric heating mat to prevent moisture from entering the electric floor heating system and protect the safety and service life of the electric heating cable or mat.

‌System test‌: Before laying the surface layer, the electric floor heating system must be tested to ensure that the system is fault-free before the next construction step can be carried out.

‌Power supply requirements and safety‌: Ensure that the power supply is safe and reliable, and comply with relevant electrical safety standards. The power cord should be of appropriate specifications and avoid series connection. ‌ 

‌Floor material selection‌: Select floor materials with good thermal conductivity to ensure that heat can be evenly distributed throughout the floor. Avoid using moisture-proof mat, because moisture-proof mat is heat-insulating and will affect heat transfer. ‌ 

‌Professional installation‌: The installation of the electric floor heating system must be carried out by professionals to ensure the normal operation and safe use of the system.  

Maintenance: After the electric floor heating is installed, the system must be cleaned and maintained regularly to ensure its normal operation and extend its service life.

By following these precautions, the safe, stable and efficient operation of the electric floor heating system can be ensured, providing users with a comfortable heating experience.

The Ultimate Solution for Static Control

In a world where precision and reliability are paramount, carbon fiber brushes emerge as a game-changer in the fight against static electricity. Designed for high-performance applications, these brushes are a specialized type of anti-static brushes, offering unique benefits that set them apart in various industries.

Key Features

Exceptional Conductivity: The unique structure of carbon fibers ensures superior electrical conductivity, making these anti-static brushes ideal for safely dissipating static charges in sensitive environments.

Lightweight and Durable: Carbon fiber is not only lightweight but also incredibly strong, providing a brush that can withstand rigorous use without compromising performance.

Versatile Applications: From electronics to cleanrooms, these anti-static brushes are perfect for environments where static control is critical, such as semiconductor manufacturing or delicate assembly processes.

Low Maintenance: Carbon fiber brushes are easy to clean and maintain, ensuring long-term effectiveness without the need for frequent replacements.

Applications

Electronics Manufacturing: Prevents static damage to sensitive components during assembly.

Cleanrooms: Ideal for use in sterile environments to control static without introducing contaminants.

Automotive Industry: Essential for the assembly of electronic components, where static can cause malfunctions.

Our Carbon Fiber Brushes embody innovation and efficiency, providing industries with a reliable tool for static control. By integrating these anti-static brushes into your processes, you not only enhance operational safety but also promote a culture of quality and precision.

Discover the Benefits of Outside Curve Brushes

In the realm of industrial brushes, outside curve brushes stand out as a specialized tool designed for unique applications that require precision and efficiency. These brushes are engineered to tackle tasks that involve curved surfaces, making them indispensable in various industries.

Key Features of Outside Curve Brushes

Ergonomic Design: The curved shape of these brushes allows for better contact with rounded surfaces, ensuring thorough cleaning and finishing. This ergonomic design minimizes user fatigue while maximizing effectiveness.

Versatile Bristle Options: Available in various bristle materials—such as nylon, steel, and natural fibers—outside curve brushes can be customized to suit specific cleaning or polishing needs across different materials.

High Durability: Crafted to withstand rigorous industrial environments, these brushes are built to last, offering consistent performance even under heavy use.

Efficient Cleaning: The design of outside curve brushes enables them to effectively clean hard-to-reach areas and intricate contours, making them ideal for complex machinery and components.

Applications of Outside Curve Brushes

Automotive Industry: Used for cleaning and finishing curved components, these brushes ensure that every part meets strict quality standards, enhancing overall product reliability.

Aerospace Manufacturing: In aerospace applications, where precision is critical, outside curve brushes help maintain the integrity of complex surfaces and reduce the risk of imperfections.

Metal Fabrication: Ideal for deburring and polishing, these brushes are essential in the metalworking industry, ensuring smooth finishes on curved edges and surfaces.

Mold and Die Cleaning: Effective for cleaning molds and dies, the curved design allows for thorough cleaning of intricate details, extending the lifespan of these critical tools.

Why Choose Outside Curve Brushes?

Choosing outside curve brushes means investing in a tool that enhances efficiency and effectiveness in specialized cleaning and finishing tasks. Their unique design and robust construction make them the perfect choice for industries that demand precision and reliability.

By integrating these brushes into your processes, you can ensure that your products maintain the highest quality standards while streamlining operations.